ChE 415(A) POLYMER TECHNOLOGY

Lectures: 4 periods/week Sessional Marks: 30
University Exam: 3 Hours University Examination Marks: 70


UNIT-I
Definitions - Monomer, polymer, functionality, homo and copolymers, heterochain and homochain polymers, polymer blends.
Classification of Polymers: Based on origin, applications, thermal behavior and polymerization. Structural formulae of some common polymers. Average molecular weights and their distribution of polymers.
Measurement of Molecular Weights: By end group analysis, colligative properties, intrinsic viscosity, Gel permeation chromatography and light scattering methods. Chemical structure and physical states of polymers: Configuration & conformations, crystalline and amorphous states.
General properties of polymers: Mechanical, chemical, thermal, electrical and optical properties.

UNIT-II
Mechanism and kinetics of:
(I) step growth or condensation polymerization,
(II) addition or chain growth

  1. free radical
  2. anionic
  3. cationic
  4. coordination polymerizations

Copolymerization of binary monomer system: Kinetics and relation of copolymer composition to monomer ratio.
Role of: Initiator, catalyst, solvents, inhibitors, chain transfer agents in polymerization.
Methods of polymerization: Bulk or mass, solution, suspension and emulsion polymerization techniques.
Polymer chemical reactions: Degradation, curing or cross linking and vulcanization

UNIT-III
Compounding of polymers: Role of various additives such as fillers, reinforcing agents, stabilizers, antioxidants, lubricants, fire retardants, coupling agents.
Brief description of processing methods:
  1. Extrusion
  2. moulding
  3. injection moulding
  4. calendaring
  5. fibre spinning

Brief description of manufacture, properties and applications of addition polymers:
  1. polyethylene
  2. polypropylene
  3. polyvinyl chloride
  4. polystyrene
  5. polymethyl methacrylate
  6. polytetra fluoroethylene and
  7. natural rubber


UNIT-IV
Brief description of preparation, properties and application of condensation polymers:
  1. phenolic resins,
  2. polyesters
  3. unsaturated and saturated: PET & polycarbonate
  4. Polyamides (nylon 6 & nylon 6,6)
  5. polyurethanes
  6. epoxy resins
  7. silicone resins
  8. cellulose and its derivatives
Brief description of FRP composites. Structural formulae and applications of engineering and specialty polymers.
Brief description of analysis and testing of polymers:
Identification, chemical analysis, spectroscopic and x-ray methods, DSC, TGA.


Text Books
  1. Polymer science, Gowarikar R.A., New Age publishers.

Reference Books
  1. Polymer science and technology, Joel R. Fried, PHI publishers.
  2. Polymer science and technology of plastics and rubbers, Premamoy Ghosh, Tata McGraw Hills, New Delhi
  3. Text Book of polymer science, Fred Billmayer.Jr., John Wiley & Sons